Core Process of Crude Lead Smelting Rotary Furnace

The core process of crude lead smelting rotary furnace mainly includes raw material mixing, feeding, smelting, molten lead settling and separation, handling of molten lead and slag, and flue gas purification and emission.

1. Raw Material Mixing

Mix the lead-bearing materials obtained from the lead-acid crushing and separation production line.

output in the crushing and separating process
output in the crushing and separating process

2. Feeding

Feed lead paste, lead mud and other lead-bearing materials evenly into the rotary furnace via the vibration feeder.

3. Rotary Furnace Smelting

Melt the lead-bearing materials in the rotary furnace at high temperature, partially removing impurities.

Rotary Furnace
Rotary Furnace

4. Lead Settling Separation

Molten lead enters the lead settling pot, where stratification occurs due to density differences: heavy crude lead sinks, while slag and light impurities float to the surface.

5. Molten Lead Handling

The molten crude lead is collected in a lead holding kettle , kept warm, and surface dross is removed by the automatic dross remover before pumping to ingot casting or refining.

6. Slag Handling

Slag is collected in a slag ladle, cooled, and then further processed separately.

7. Flue Gas Treatment

Fumes and dust from smelting pass through a gas cooler, cyclone dust collector, bag filter, desulfurization tower and induced draft fan before being safely emitted through the chimney.

Pulse Jet Baghouse
Pulse Jet Baghouse

If you want to obtain lead with higher purity, you can click on the crude lead refinery smelting and ingot casting line. If you want to know more information, feel free to contact Guanma Machinery at any time.

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