As more lithium-ion batteries reach the end of their service life, recycling helps recover valuable materials and reduce battery waste. How are lithium-ion batteries recycled? A lithium battery pyroysis recycling line uses discharging, crushing and shredding, thermal treatment, cooling, and screening.
How are Lithium-Ion Batteries Recycled in a Recycling Plant?
1. Battery Discharge
Spent lithium-ion batteries are first discharged to reduce residual electrical energy before entering the lithium battery recycling process.

2. Crushing and Shredding
Spent lithium-ion batteries are conveyed through a conveyor and pass through two slide-gate valves, with nitrogen supplied by a nitrogen generation system to provide inert gas protection.
The batteries then enter a shredder and crusher for size reduction before being fed into the lithium battery pyrolysis furnace.
3. Thermal Treatment
Then the batteries enter into the pyrolysis furnace to remove the electrolyte, PVDF, and separator.
The system sends the generated gases to a secondary combustion chamber for complete combustion and reuses the recovered heat to heat the pyrolysis furnace.

The system treats the exhaust gas through a flue gas treatment system before discharging it through a chimney in compliance with emission requirements.
4. Cooling, Multi-Stage Crushing and Screening
The system cools the pyrolyzed material in a cooling water tank, then crushes and screens it in multiple stages to separate black mass, copper, and aluminum.
Start Your Lithium-Ion Battery Recycling Business
For recyclers planning a lithium battery recycling plant, how are lithium-ion batteries recycled is not only a process question but also a plant design consideration. The right lithium battery recycling line can improve material recovery while supporting safe and controlled operation.
As a professional lithium battery recycling plant manufacturer, Guanma Machinery provide customized lithium battery recycling solutions and recycling plant.
Looking for lithium-ion battery recycling equipment or a complete recycling line? Contact Guanma Machinery today for a suitable recycling solution.
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