Lithium ion Battery Recycling Plant
The Lithium ion Battery Recycling Plant(Lithium Battery Recycling Machine) is used for the dismantling and recycling of soft pack batteries, mobile phone batteries, case batteries, cylindrical batteries, etc. The plant’s end products are graphite powder, lithium aluminum cobalt oxide and copper.
Product Description
Lithium ion batteries/lithium secondary batteries are rechargeable batteries that typically use lithium metal oxides as the positive electrode material, graphite as the negative electrode material, and non-aqueous liquid organic electrolytes.
At present, research on the recycling of used lithium batteries mainly focuses on the recovery of high-value anode precious metals cobalt and lithium. The copper (content up to 35%) in the negative electrode of waste lithium batteries is an important production raw material and has a wide range of uses. The carbon powder attached to it can be used as additives for plastics, rubber, etc. Based on the structural characteristics of lithium batteries, our company adopts environmentally friendly physical separation processes to achieve efficient separation and recycling of used lithium batteries. The Lithium ion Battery Recycling Plant is used for the dismantling and recycling of soft pack batteries, mobile phone batteries, case batteries, cylindrical batteries, etc. The plant’s end products are graphite powder, lithium aluminum cobalt oxide and copper.
Raw Material
Iron Can NCM_NCA
Iron Can LFP
Pouch LFP
Pouch NCM_NCA
Aluminum Can NCM_NCA_LFP
Mobile_laptop_Ipad Lithium-ion Battery
Negative Electrode Material
Positive Electrode Material
Lithium ion batteries are usually named after positive electrode materials:
Common positive electrode materials include: lithium iron phosphate (LiFePO4), lithium manganese oxide (LiMn2O4), lithium cobalt oxide (LiCoO2) and ternary materials, such as nickel cobalt manganese oxide lithium NCM (LiNi ₓ CoMnO2) and nickel cobalt aluminum oxide lithium NCA (LiNi ₓ CoAlO2); Most of the ternary materials are NCM. The use of ternary materials for the positive electrode is called a ternary lithium battery.
Common Lithium Ion batteries:
Final Product
Final Outputs
Separator(PP_PE Film)
Iron(Battery Case)
Black Mass
Copper (from Anode Left Over)
Copper (from Waste Batteries Anode)
Aluminum (from Waste Batteries Case)
Aluminum (from Waste Batteries Cathode)
Copper Granules — get from the Battery Anode copper foil or Leftovers.
Aluminum Granules — get from the Battery Cathode aluminum foil, leftovers, and battery case.
Separator: — PP/PE Film, set between battery Anode and cathode.
Black mass: — get from the cathode and anode coating materials, include: Co, Ni, Li, Mn, Graphite, Carbon, PVDF, SBR etc.
Steel: — get from batteries case
Recovery Rate
（1）Copper, aluminum, metal ≥98%
（2）Black mass ≥98%
（3）Separator(PP/PE Film) ≥98%
（4）Copper aluminum contain in black mass ≤1％
Flow Chart
Separation: At first, separation all kind of lithium battery according to different raw material you have. It is better to process one kind of lithium battery one time, the we can make more profit.
Discharge: Put the lithium battery into discharge box to do discharge.
Pre-process: After discharging, we put the lithium battery into shredder to do preprocess.
Drying(This is alternation): After preprocess, it is better to put the raw material to drying furnace to remove water and electrolyte to make sure lithium batter dryer, so that can increase the separation rate. Note: drying furnace need environment protect machine.
Crushing and separation process line:
Crusher mainly use hammer crusher, it use high speed hammer blades to crush lithium batter, then let metal and black mass out, after roller separator to do separation. Repeat the above process, at last to make sure black mass, copper, aluminum, and iron separated.
Technical Parameter
Lithium-Ion Battery Recycling Plant Technical Parameters
Working voltage can be customized, and if you have other requrement and want to know more details, please contact us.(The data in this table are for reference only)
| Model | Capacity | Power | Size(Length*Width*Height) |
| BRP-500 | 500-800kg/h | 155KW | 20000*6500*6000mm |
| BRP-1000 | 800-1000kg/h | 245KW | 35000*12000*6000mm |
| BRP-2000 | 1500-2000kg/h | 395KW | 55000*15000*6500mm |
Profit Analysis Table
Element Weight Ratio in Some Typical Lithium Ion Battery (For Reference Only)
Note：Different countries and different factory will have different standards of battery. Above raw material just have reference.
| No. | Recycle | Batteries type | |||
| Elements Weight RatioWt% | Ternary lithium battery 18650 steel case | Ternary lithium battery Pouch cell/Flexible package | Iron phosphate lithium iron Battery(LiFePO4)32650 steel case | Iron phosphate lithium iron Battery (LiFePO4)Pouch cell | |
 |  |  |  | ||
| 1 | Steel Cell | 20% | 0 | 22% | 0 |
| 2 | Copper | 5% | 8% | 3.5% | 8% |
| 3 | Aluminum | 5% | 6% | 2.2% | 6% |
| 4 | Black mass | 56% | 72% | 56% | 71% |
| 5 | Separator | 8% | 8% | 10% | 8% |
| 6 | Electrolyte | 6% | 6% | 6.3% | 7% |
Case
Related Products
Contact Us
Please specify your requirement by referring to the following aspects:
1-What kind of raw material do you want to process?
2-How many tons raw material do you want to process per day?
3-When will you want to start this project?
4-How is your budget of machine?
5-Which point that you really focus on?(We have customized service for each client)